Health Score
64
Vibration8.4 mm/s
Bearing Temp86 °C
Power Draw9420 kW
Oil Pressure320 kPa
Filling Level31 %
Feed Rate920 t/hr
Health Score Trend — 90 days
Failure Probability
48%
90-day window · CI ±9%
Remaining Useful Life
24 days
Component Health Breakdown
Bearings54
Liners / Mantles46
Drive Motor72
Lubrication System69
Seals59
AI Recommendation
Bearing outer race wearcritical
Root cause: BPFO (ball pass freq outer) energy +38% over baseline; bearing temp 86°C trending up 0.4°C/day.
Action: Schedule bearing replacement within next planned shutdown; increase lubrication interval to 6h.
Cost if ignored: ~$180k
Cost to fix now: ~$28k
Mill motor overtemperaturemedium
Root cause: Stator winding RTDs trending +0.2°C/day; cooling fan delta-P down 18%.
Action: Clean motor air-to-air cooler, inspect cooling fan.
Cost if ignored: ~$180k
Cost to fix now: ~$28k
Maintenance History
- 2025-04-22Lubrication serviceReplaced grease, ISO sample 16/14/11
- 2025-03-10Vibration analysisBaseline updated — bearings OK
- 2025-01-18Liner inspectionWear at 42%, scheduled change-out
- 2024-11-04Planned shutdownDrive motor coupling alignment