OreGuard AI/ Mining Intelligence
Asset Registry

SAG-301 Mill

SAG Mill · SAG Mill · Gamsberg

Health Score
64
Vibration8.4 mm/s
Bearing Temp86 °C
Power Draw9420 kW
Oil Pressure320 kPa
Filling Level31 %
Feed Rate920 t/hr
Health Score Trend — 90 days
Failure Probability
48%
90-day window · CI ±9%
Remaining Useful Life
24 days
Component Health Breakdown
Bearings54
Liners / Mantles46
Drive Motor72
Lubrication System69
Seals59
AI Recommendation
Bearing outer race wearcritical

Root cause: BPFO (ball pass freq outer) energy +38% over baseline; bearing temp 86°C trending up 0.4°C/day.

Action: Schedule bearing replacement within next planned shutdown; increase lubrication interval to 6h.

Cost if ignored: ~$180k
Cost to fix now: ~$28k
Mill motor overtemperaturemedium

Root cause: Stator winding RTDs trending +0.2°C/day; cooling fan delta-P down 18%.

Action: Clean motor air-to-air cooler, inspect cooling fan.

Cost if ignored: ~$180k
Cost to fix now: ~$28k
Maintenance History
  1. 2025-04-22
    Lubrication service
    Replaced grease, ISO sample 16/14/11
  2. 2025-03-10
    Vibration analysis
    Baseline updated — bearings OK
  3. 2025-01-18
    Liner inspection
    Wear at 42%, scheduled change-out
  4. 2024-11-04
    Planned shutdown
    Drive motor coupling alignment