OreGuard AI/ Mining Intelligence
Asset Registry

HC-601 Hydrocyclone Cluster

Hydrocyclone · Cyclones · Gamsberg

Health Score
91
Vibration1.8 mm/s
Bearing Temp52 °C
Power Draw8 kW
Oil Pressure410 kPa
Health Score Trend — 90 days
Failure Probability
6%
90-day window · CI ±1%
Remaining Useful Life
210 days
Component Health Breakdown
Bearings81
Liners / Mantles73
Drive Motor98
Lubrication System96
Seals86
AI Recommendation
Overload conditionlow

Root cause: Apex wear causing roping events; PSD shifted coarse.

Action: Replace apex on cyclones 3 and 5.

Cost if ignored: ~$180k
Cost to fix now: ~$28k
Maintenance History
  1. 2025-04-22
    Lubrication service
    Replaced grease, ISO sample 16/14/11
  2. 2025-03-10
    Vibration analysis
    Baseline updated — bearings OK
  3. 2025-01-18
    Liner inspection
    Wear at 42%, scheduled change-out
  4. 2024-11-04
    Planned shutdown
    Drive motor coupling alignment